Meltable Program Description
Meltable Specification Manual
This page  contains the RSI and primary aluminum rating categories and points.  This new points system is effective January 1, 2006.  The primary aluminum categories follow the RSI information below.

 

RSI Rating System

 Each category has "all or nothing" scoring. 

RSI Categories and Points (total = 100)

Category

Description

Points

A

Bill of Lading Data

10

B

Visual Contamination and Defects

10

C

Chemical Analysis Sheet

5

D

Concession Metal / NCP

15

E1

Sow Quality and Marking

10

F

Sample Preparation, Quality and Testing

10

G

Non-conforming Product / Reject

10

H

Receiving Sample Button Verification

5

I

Required Elements Listed on COA 5
J Safety 15

K

Using MELTS to Transfer Load Data

5

 

 

 

 

 

 

 

 

Category Detail

Bill of Lading Data

Category

Item

Description

Points

A

 

001

BOL Provided with sequential number

10

002

Purchase order number and suffix included

003

Release number included

004

Producing Plant name listed on BOL

005

Accurate piece count on BOL

006

If tally wt. substantiates Logan scale wt. (item fails)

040

Ship weight on BOL

052 Legible data

 

 

 

Visual Contamination and Defects

Category

Item

Description

Points

B

 

007

No mold release agent

10

008

No excessive dross

009

No gravel

011

No flux salt

012

No mud or dirt

 

 

 

Chemical Analysis Sheet (COA)

Category

Item

Description

Points

C

 

013

COA sheet provided

5

014

Average weighted heat analysis (if load specific COA)

015

Global analysis received prior to first receipt

019

Heat specific analysis (if load specific COA)

050

Piece count per heat

051

Total piece count

 

 

 

Concession Metal / NCP

Category

Item

Description

Points

D

 

028

Chemistry does not meet ordered specification

15

 

 

 

Sow Quality and Marking

Category

Item

Description

Points

E1

 

021

Low profile sow

10

023

Legible sow or bundle identification

 033

  Heat number marked at correct location **

 ** Sow marking information can be found at the following web page.  http://www.loganrawmaterials.com/meltable_spec_manual.htm#d

Sample Preparation, Quality and Testing

Category

Item

Description

Points

F

 

037

Sample depth of cut, conforms to ASTM E716

10

038

Samples cast in ASTM type B mold

041

All samples milled on sprue side

042

All sample ID’s readable

043

All heat numbers match paperwork

044

All samples free of tape or sticky residue

045

Machined samples have a smooth surface

046

All samples have good solidification and no shrinkage

047

All samples have the correct number of sparks

048

All samples free of dross, oxides or other inclusions

 

 

 

Non-conforming Product / Reject

Category

Item

Description

Points

G

 

031

Rejected for any reason

10

 

 

 

Receiving Sample Button Verification

Category

Item

Description

Points

H

 

018

One sample button per heat

5

039

Sample number matches COA sheet data